Engineered Access Solutions (EAS) is Ballymore's custom fabrication division specializing in OSHA-compliant fall protection platforms, industrial work access systems, and custom safety structures. With over 50 years of engineering expertise, EAS delivers fully tailored solutions for some of the most demanding industries in the world, including aerospace, defense, energy, heavy equipment, manufacturing, and transportation. From a single custom component to a complete system overhaul, every EAS solution is designed around your specific environment, equipment, and workflow.
Our Process
EAS Custom Solutions
The EAS team is ready to jump in at any point in the process, whether you need a custom component or a full system adjustment.
Hover over a segment to explore each step of the EAS custom solutions process.
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OUR PROCESS
Safety Or Access Issue Identification
- Aerospace
- Defense
- Energy
- Heavy Equipment
- Manufacturing
- Transportation
BUILT FOR THE MOST COMPLEX AIRFRAMES
Custom Aerospace Access Systems
Our systems prioritize OSHA-compliant fall protection and ergonomic stability to reduce downtime and improve workflow efficiency. We deliver high-performance solutions for complex aerospace assembly, MRO operations, and specialized docking needs.
- Airframe Precision: Platforms engineered to exact aircraft profiles, eliminating gaps between the structure and the work surface.
- MRO Efficiency: Mobile and adjustable designs built to reduce aircraft downtime during maintenance, repair, and overhaul operations.
- Certification Ready: Constructed to meet strict aerospace facility safety standards and OSHA fall protection requirements.
Explore the Gallery Below to See Examples of Our Custom Aerospace Engineered Projects
ENGINEERED FOR MISSION-CRITICAL ENVIRONMENTS
Custom Defense Access Systems
Our systems are built to meet strict safety standards while supporting mission-critical operations. Designed for durability and precision, they help improve workflow efficiency across maintenance, assembly, and secure facility environments.
- Mission-Ready Design: Custom platforms built around specialized defense vehicles, weapons systems, and secure facility requirements.
- Rapid Deployment: Modular, lightweight designs that a single operator can position and configure quickly on the production floor.
- Built for High-Security Environments: Heavy-duty construction engineered to perform reliably in classified and high-intensity manufacturing settings.
Explore the Gallery Below to See Examples of Our Custom Defense Engineered Projects
DESIGNED FOR THE FIELD
Custom Energy Access Systems
Explore the Gallery Below to See Examples of Our Custom Energy Engineered Projects
BUILT AROUND THE MACHINES
Custom Heavy Equipment Access Systems
Our systems are designed to support maintenance and assembly of heavy machinery used in construction, agriculture, and industrial operations. Built to improve operator access and stability, they help streamline service and production workflows in demanding environments.
- Equipment-Profile Fit: Platforms designed to wrap around the complex geometry of bulldozers, excavators, and large industrial machinery.
- Shop and Field Versatility: Mobile designs that move with the machine through every stage of assembly, inspection, and repair.
- Technician Safety First: Stable, ergonomic access that replaces improvised staging and reduces injury risk during heavy equipment servicing.
Explore the Gallery Below to See Examples of Our Custom Heavy Equipment Engineered Projects
ENGINEERED TO KEEP PRODUCTION MOVING
Custom Manufacturing Access Systems
Our systems are designed to improve access, movement, and workflow across warehouse and production environments. We create conveyor crossovers, multi-level platforms, and custom access solutions that help teams navigate complex layouts and support faster, more organized assembly operations.
- Production Layout Integration: Custom platforms and crossovers engineered around your conveyor systems, work cells, and assembly line flow.
- Workflow Continuity: Designs that allow operators to move between stations without interrupting material flow or production output.
- High-Traffic Construction: Built for the wear and volume of active manufacturing environments where downtime is not an option.
Explore the Gallery Below to See Examples of Our Custom Manufacturing Engineered Projects
BUILT FOR LARGE VEHICLE ENVIRONMENTS
Custom Transportation Access Systems
Our systems are designed to support production, maintenance, and repair work across transportation environments, including rail, transit, and vehicle facilities. Built to improve access to large vehicles and infrastructure components, they help teams work more effectively around assembly, inspection, and service operations.
- Vehicle-Specific Access: Custom solutions shaped around rail cars, buses, tanker trucks, and transit infrastructure with no generic fits.
- Inspection Zone Stability: Platforms that provide secure, ergonomic access during production testing, inspection, and maintenance bay operations.
- Fleet Environment Durability: Heavy-duty construction built for the continuous demands of transportation maintenance and assembly facilities.
Explore the Gallery Below to See Examples of Our Custom Transportation Engineered Projects
TRUSTED BY OUR INDUSTRY LEADERS
Engineering Innovation Together
EAS has delivered custom-engineered access solutions for some of the most recognized organizations in the world, including Amazon, General Electric, John Deere, and Sierra Space. Our work spans mission-critical aerospace assembly, high-volume defense manufacturing, complex energy environments, and active rail and transit facilities. Each partnership reflects our commitment to precision engineering, worker safety, and solutions built to last.
The EAS team is ready to jump in at any point in the process, whether you need a custom component or a full system adjustment.
U-Design Configurable Products are an innovative way to more effectively and efficiently identify, select and then purchase the most suitable ladder model for your climbing and access needs, while receiving a custom solution at an off-the-shelf price.
Our Configurator Program allows you to easily design, edit and order your custom ladder system.
Rooftop Platforms • Crossovers • Multi-Platform Access Systems